Non-standard alloy steel large diameter casting Bearing seat

Overview of Bearing Seat          

The cast bearing seat is a component made by the casting process for supporting and positioning the rotating shaft and its bearings. It is usually made of cast iron or cast steel and has high rigidity and stability. The casting process includes mold design, metal melting, casting molding and subsequent treatment. Widely used in mechanical transmission systems to ensure smooth operation and extend equipment life.

Q	A	Q	A
Product name	Bearing seat	Delivery time	45-60 days
Material	Cast Iron	Defect Control	UT, MT
Process	Casting +CNC machining+HT	Color	Custom
outer diameter	According to the drawings	weight (kg)	1660
Heat Treatment	Quenching & Tempering	Certificate	ISO9001

Production process of Bearing seat

Casting

The blank process of casting a bearing seat involves: designing a sand or metal mold, melting the appropriate alloy material, pouring molten metal into the mold, cooling and stripping, cleaning the surface of the casting, removing the spout, and conducting a preliminary quality check to ensure that there are no apparent defects.

Rough Machining

The roughing process of the casting bearing seat involves: first of all, the initial cleaning of the casting, the removal of the pouring system and burrs; Then by sawing to determine the rough outline; The basic shape and positioning datum are then machined using a lathe or milling machine to ensure the accuracy of subsequent finishing.

Heat treatment

The heat treatment process of the cast bearing seat includes: preheating to reduce the temperature difference stress, followed by quenching and hardening treatment, followed by high temperature tempering to optimize toughness and strength, and finally cooling to room temperature, the entire process is strictly controlled temperature and time to ensure that the material performance is up to standard.

Finishing

The finishing process of the cast bearing seat includes: high-precision turning, milling and boring on CNC machine tools or special equipment to ensure the dimensional accuracy and surface roughness are up to standard; Finally, a comprehensive quality inspection is carried out through the testing instrument to ensure the assembly performance and operation reliability.

Package of Bearing block

Cleaning treatment to remove surface impurities, anti-rust treatment to prevent oxidation, the selection of appropriate packaging materials such as wooden boxes or cartons, and add anti-shock cushion protection, and finally identify product information and handling precautions to ensure transportation safety.

FAQs of Bearing seat

1.What is the accuracy grade you can achieve? –6-8

2.What kind of payment terms do you have? –T/T & L/C

3.Are you subject to third-party testing?-Yes

4. What’s your ship method?– By sea. By rail. By air.