Custom sugar mill pinion forging large gear
PRODUCT PARAMETERS
Description
Gears: The core element in mechanical transmission
A gear is a wheel with teeth, used in mechanical transmission, to transmit motion and power by meshing with another gear. Gears are one of the most common transmission elements in mechanical equipment, and they can change the rotation speed, direction and torque.
The main features of gears include:High efficiency,High efficiency,Strong load-bearing capacity,Compact structure,Good reversibility
High efficiency: Gear transmission can directly transmit power with almost no energy loss.
High precision: Gears designed and manufactured precisely can ensure accurate transmission ratios.
Strong load-bearing capacity: Gears can withstand large loads.
Compact structure: Gear transmission devices are usually small in size and suitable for use in places with limited space.
Good reversibility: Most gear systems can work in both directions.
The role of sugar factory gears.
In sugar factories, gears play an important role as key transmission components. The production process of sugar factories involves multiple links, such as sugarcane cutting, pressing, filtering, evaporation, crystallization, etc. The mechanical equipment in these links often needs to use gears to achieve power transmission and speed regulation. Gears play an indispensable role in the production process of sugar factories and are essential to ensure production efficiency and product quality. Maintaining these gears, checking and lubricating them regularly can extend their service life and reduce the incidence of failures.the functions of sugar mill gears mainly include:
1. Power transmission: effectively transmit the power generated by the motor or other power source to various mechanical equipment, such as presses, mixers, etc., to ensure the normal operation of the production line.
2. Speed adjustment: Through the combination of gears of different sizes, the speed of mechanical equipment can be adjusted to meet different process requirements. For example, in the sugarcane pressing process, a lower speed may be required to improve the pressing efficiency; while in the mixing process, a higher speed may be required to ensure uniform mixing.
3. Torque change: Gears can also be used to increase or decrease the output torque, which is particularly important for equipment that requires strong driving force (such as large presses).
4. Synchronous control: In some cases, it is necessary to ensure the synchronization of actions between multiple mechanical equipment, and gears can achieve this goal through precise transmission ratios.
5. Energy saving: Efficient gear transmission can reduce energy loss and help sugar mills reduce operating costs.
6. Improve production efficiency: By optimizing gear design and configuration, the efficiency of the entire production system can be improved, the production cycle can be shortened, and output can be increased.
Our advantage: From raw material control, strict control of each process
一、In Design
1.40+ years of professional experience in producing large modulus gear / gear shaft, capable of providing rationalization suggestions or improvement programs;
2. Capable of providing site mapping and gear design；
二、In terms of Raw Material Control
1. Use refining furnace and other methods to reduce the content of sulfur, phosphorus, oxygen, hydrogen and other impurities;
2. Forging ratio > 5, higher than the international standard;
3. Provide raw materials according to European and American standards;
三、Excellent Heat Treatment Equipment & Supporting Equipment
1. The vertical type electric furnace is used for heat treatment (German temperature control system, furnace temperature ±1℃; Four kinds of quenching media can meet different quenching needs);
2. The heat treatment workshop is close to the processing workshop, which make it more convenient for timely stress relief annealing of the workpiece;
四、Special processes for Key Points
Coarse tooth before quenching and tempering
五、Inspection of Control Points
1.ultrasonic detection;
2. Magnetic particle detection was carried out on the tooth surface
六、Customized Products to Meet customer’s Required
According to the different needs of users, gear surface quenching, carburizing, nitriding treatment can be carried out.
